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Modular UPS

Modular UPS: add capacity and redundancy in 10–50 kVA steps.

Modular UPS frames from 10 to 600 kVA with hot-swappable modules, N+1 redundancy, <3% input THDi, and battery options for data centers.

Modular UPS cabinet
Frame range
10–600 kVA
Module size
10–50 kVA
Redundancy
N+1
Efficiency
94.5%
TL;DR

A modular UPS separates the frame, the power modules, and the battery. Capacity grows in 10–50 kVA steps, and a failed module can be replaced while the rest of the system continues to supply the load. For a data center that expects to add IT load in phases, this avoids replacing the whole UPS at each expansion.

The frame is sized for the final load, but only the modules needed today are installed. N+1 redundancy is achieved by installing one more module than the load requires. The control system shares the load across the modules and isolates a failed unit.

How does N+1 work in a modular UPS?

If the load is 90 kW and each module is 30 kW, three modules carry the load. A fourth module provides N+1, so the frame has 120 kW installed and can lose one module without dropping the load. If the load grows to 120 kW, the fourth module becomes part of the N capacity and a fifth module is needed for N+1.

The frame must have enough slots for the final redundancy target. A 10-slot frame can support 300 kW with 30 kW modules, but the N+1 configuration at 300 kW would need 11 modules, which exceeds the frame. Plan the slot count, not just the kW.

Module count examples

LoadModules for NModules for N+1Installed capacityFrame slots needed
30 kW1260 kW2
60 kW2390 kW3
90 kW34120 kW4
120 kW45150 kW5
180 kW67210 kW7
270 kW910300 kW10

How is the battery configured for a modular UPS?

The battery is external, typically a ±192 to ±240 VDC string of 12 V blocks. The number of strings and the Ah determine the runtime. The charger is distributed across the power modules, so the maximum charge current depends on the number of modules installed.

For a phased build, size the battery room and the DC cabling for the final frame, even if only part of the battery is installed today. Adding strings later is easier than rebuilding the room.

Is a modular UPS efficient at partial load?

Yes. At low IT utilization, the control system can put idle modules to sleep, so the active modules run closer to their efficient load point. At full load, a modern monolithic UPS may be similar. Compare the annual load profile, not just the peak efficiency.

ECO mode can raise efficiency further, but it introduces a transfer to bypass on a power event. Confirm whether the load can tolerate that transfer before enabling ECO.

Standards & documents

Which standards and documents are referenced on this page?

The table lists the model-specific standards and conformity documents a project buyer should ask for. Availability depends on the frame, the battery, and the destination market; request the document that names your model.

UPS standards and documents

ReferenceWhat it covers
IEC 62040-1UPS general and safety requirements
IEC 62040-2UPS electromagnetic compatibility (EMC)
IEC 62040-3UPS performance and test requirements
IEC 60896-21 / -22VRLA stationary battery type and performance tests
IEC 62619Safety of lithium cells and batteries for industrial use
UN38.3 / MSDSLithium battery transport test and material safety data
CE / RoHSEU conformity and restricted-substance declaration
ISO 9001Manufacturing quality management system
SNMP / MODBUSRemote monitoring and BMS interface
IP20 / IP21Cabinet ingress protection for indoor installation

Certificates are issued against the exact model and configuration. See the certifications page for how to confirm scope and revision, or send the model to request the current document.

Project checklists

Confirm the inputs and documents before quoting.

Project inputs to confirm

ItemWhat to confirmWhy it matters
LoadRunning kW, largest motor, load stepSets kVA, overload and topology
RuntimeMinutes, generator availability, battery roomSets battery bank and charger
SupplyVoltage, frequency, phase, input currentSets model, breaker and cable
SiteCountry, altitude, ambient temperature, dustSets derating, IP and documents
BatteryVRLA, LiFePO4, footprint, weight limitSets chemistry and room layout
DocumentationConformity route, test report, languageSets document package and lead time
FAQ

Questions from project buyers.

Project-specific answers. If your question is not here, send the load list and the site conditions.

Talk to an engineer

Can I add modules later?

Yes, if the frame has empty slots and the upstream breaker, cable, and cooling are sized for the final capacity. The frame is the long-lead item; modules can be added as load grows.

What happens if a module fails?

The remaining modules share the load if capacity allows. The failed module can be replaced hot-swap. If the load exceeds the remaining N capacity, the system may transfer to bypass or drop the load.

Is a modular UPS suitable for a small data center?

It can be, but the frame may be oversized for a small load. For 10–60 kVA, a monolithic three-phase UPS or a small modular frame is often more cost-effective.

How many battery strings can the frame charge?

The charger current is distributed across the modules. Confirm the maximum charge current and the battery manufacturer’s recommended recharge time before specifying the bank.

Can the modules be mixed from different vendors?

No. Modules, frames, and firmware are vendor-specific. Do not assume interoperability.

Next step

Send the load list. We will return the configuration.

Tell us the kW, the backup time, the phase, and the site country. You will get a capacity recommendation, a battery configuration, and the model sheet.

  • Capacity and topology recommendation
  • Battery bank and runtime estimate
  • Model sheet and commercial offer

Request a configuration and quotation

Send the load list, backup time, and site conditions. We will return a capacity recommendation, battery configuration, and commercial offer.

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Published Last updated Specifications and certification are confirmed per project.